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The Light Source

The Light Source 90 Degree Fixed Mega-Coupler XL Silver

$80.00

The 90 Degree Fixed Mega-Coupler XL is a professional rigging accessory designed to join trusses or pipes at a fixed 90-degree angle.

 Made from high-strength steel with a silver finish, it ensures maximum load-bearing capacity and long-term durability.

 Its ergonomic design allows easy installation in theater, studio, or live event rigging systems.

View Product Features

  • Fixed 90-degree coupler for trusses
  • High-strength steel construction
  • Silver finish for professional aesthetics
  • Maximum load-bearing capacity
  • Easy installation and alignment
  • Suitable for stage, studio, and events
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About the The Light Source 90 Degree Fixed Mega-Coupler XL Silver

The 90 Degree Fixed Mega-Coupler XL is an industrial-grade angled connector engineered to create a permanent, rigid right-angle joint between two sections of large-diameter structural pipe or heavy tubing. The "XL" designation signifies an extra-large or heavy-duty version, built to handle significant loads and larger pipe sizes than standard couplers. Its primary function is to facilitate the construction of robust rectangular and square frameworks, such as massive equipment stands, heavy-duty guardrails, large-scale exhibition structures, and the primary corners of custom-built truss systems. This coupler is "fixed," meaning the 90-degree angle is integral to its design and cannot be adjusted, ensuring perfect geometric accuracy and maximum strength at the joint for consistent, repeatable builds.

Manufactured from a high-strength metal such as steel or a robust aluminum alloy, the coupler is built to withstand extreme forces. The silver finish is typically the natural machined or cast surface of the base metal, possibly with a clear protective coating, zinc plating, or powder coat, giving it a uniform industrial appearance. The internal bores are precision-machined at a perfect 90-degree angle to accept the specified pipe outer diameter, ensuring a tight fit for optimal load transfer. The fastening system is robust, often employing multiple large-diameter bolts, set screws, or a combination that clamps the pipes securely within the coupler's arms. For the highest level of security and permanence, the connection may be designed to be welded in place after bolting, or the pipes may be drilled and pinned through the coupler body.

This product is a cornerstone for professional fabricators and engineers working on projects that demand uncompromising structural integrity. It is commonly used in the construction of large machinery enclosures, permanent architectural metalwork, heavy-duty material handling carts, and the foundational frames for major concert stage elements like large video walls or roof systems. By providing a pre-formed, massively strong right-angle connection, the Mega-Coupler XL simplifies the fabrication of large-scale structures, reduces welding time and complexity, and ensures that every corner of the framework meets precise engineering specifications for safety and performance under load.

Key Features

  • Fixed 90-degree coupler for trusses
  • High-strength steel construction
  • Silver finish for professional aesthetics
  • Maximum load-bearing capacity
  • Easy installation and alignment
  • Suitable for stage, studio, and events

The Light Source 90 Degree Fixed Mega-Coupler XL Silver Specs

Construction & Materials
Primary Material
Steel or High-Strength Aluminum Alloy
Manufacturing
Precision cast or machined from billet
Fastener System
Multiple large bolts or set screws
Reinforcement
Heavy wall thickness, potential gusseting
Physical Specifications
Angle Tolerance
Precision machined to 90 degrees
Pipe Compatibility
For large OD pipe (e.g., 2.5", 3", or larger)
Coupler Arm Length
Extended for greater pipe engagement and strength
Mechanical & Installation
Connection Type
Rigid, semi-permanent or permanent
Load Rating
Engineered for very high axial and bending loads
Installation Method
Bolting, with optional welding for permanence
Tool Requirement
Large wrenches or sockets for fasteners
Application
Primary Use
Constructing heavy-duty right-angle frameworks
Typical Structures
Industrial frames, large truss corners, heavy stands
Industry
Heavy Fabrication, Industrial, Large-Scale Entertainment

Key Features

  • Fixed 90-degree coupler for trusses
  • High-strength steel construction
  • Silver finish for professional aesthetics
  • Maximum load-bearing capacity
  • Easy installation and alignment
  • Suitable for stage, studio, and events
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